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John Deere 678 Wrapping Balers (European Edition) Technical Manual (TM3301)
Specifications
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Type Of DocumentTechnical Manual
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Type of equipmentWrapping Baler
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Model678
Details
Table of Contents:
Introduction
Foreword
Safety
Safety Information
General
Baler Serial Numbers
GreenStar Component Identification
Torques for Hardware
Lubrication
Electrical System - Repair
Connectors
Sensors and Switches
Actuators
BaleTrak Plus Monitor (S.N. -088999)
Power Train
Walterscheid Powerline
Cam-Type Cut Out Clutch
Cam-Type Cut Out Clutch (S.N. -061888)
Cam-Type Cut Out Clutch (S.N.061889-)
MaxiCut Precutter Gear Case
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System - Repair
Safety
Bale Density Control Valve
Bale Density Control Valve (S.N. -088999)
Bale Density Control Valve (S.N. 089000-)
Wrapping Valve
Wrapping Valve (S.N. -088999)
Wrapping Valve (S.N. 089000-)
Main Control Valve
Main Control Valve (S.N. -088999)
Main Control Valve (S.N. 089000-)
Hydraulic Cylinders
Hydraulic Brake
Hydraulic Motor Series
OMP Hydraulic Motor Series
OMS Hydraulic Motor Series
MaxiCut Precutter Electro-Hydraulic Valve
Coupler
Hydraulic System - Adjustment
Safety
Adjustment
Adjustment (S.N. -088999)
Adjustment (S.N. 089000-)
Miscellaneous
Wheel, Hub and Axle
Bale Shape Indicator
Tongue
Body Frame
Lubrication System - Repair
Drive Chain Lubrication
Drive Chain Lubrication (S.N. -049999)
Drive Chain Lubrication (S.N. 050000-)
Automatic Greasing System (S.N. 089000-)
Pickup Repair
2.00 m (6 ft 7 in.) Pickup
MaxiCut Precutter System
Adjustment
Bale Chamber Rolls
Rolls and Bearings
Scraper of Roll
Net Tying
Repair - Net Tying
Repair - Standard Net Tying (S.N.- 079999)
Repair - CoverEdge Net Tying (S.N. 080000-)
Twine Tying
Repair - Twine Tying
Wrapping Table
Table Drive
Belt and Roll
Wrapping Device
Rubber Mat
Bale Tilt
Wrapping Arm
Diagnostic Trouble Codes
Description
Diagnostic Trouble Codes - GreenStar
Description
Wrapping Baler Diagnostic Trouble Code List
Display Diagnostic Trouble Code List
Diagnostic Trouble Codes - BaleTrak
Description
Battery Voltage
Twine Actuator M1
Net Actuator M2
Pick up Valve Y4
Knife Valve Y3
Reverser Valve Y2
Gear Case RPM Sensor S6
Twine Pulley Sensor S7/S8
Net Switch S4
E40Xa - Net Switch S4 (S.N. -079999)
E40Xb - Net Sensor S4 (S.N. 080000-)
Right Gate Switch S1
Full-Size Bale Switch S3
EPROM
Diagnostic Trouble Codes - Virtual Terminal
Description
Diagnostic Trouble Code List
Troubleshooting
Bale Density/Gate Control - Troubleshooting
Bale Density/Gate Control - Troubleshooting (S.N. -088999)
Bale Density/Gate Control - Troubleshooting (S.N. 089000-)
Wrapper Control - Troubleshooting
Wrapper Control - Troubleshooting (S.N. -088999)
Wrapper Control - Troubleshooting (S.N. 089000-)
Electrical System
General Information
Test Equipment
Electrical System Diagrams for Road Light
Electrical System Diagrams for Road Light (S.N. -070407)
Electrical System Diagrams for Road Light (S.N. 070408-)
Electrical System/BaleTrak Control
Electrical Diagrams/BaleTrak Control
Electrical Diagrams/BaleTrak Control (S.N. -070407)
Electrical Diagrams / BaleTrak Control (S.N. 070408-088999)
Diagnostic Modes/BaleTrak Control
Electrical System/GreenStar Control
Electrical Diagrams/GreenStar Control
Diagnostic Mode/GreenStar Control
Machine Setup/GreenStar Control
Software/GreenStar Control
Checking GreenStar Electrical Power System
Fuse Diagnosis
Checking Lamp E101 (Optional)
Checking Safety Arm Sensor S103 and Stop Button S101
Checking Torn Film Sensor S104
Checking Wrapping Arm Position Sensor S105
Checking Wrapping Arm Rotation Sensor S106
Checking Net Feeding Sensor S107
Checking Gate Open Sensor S108
Checking Gate Closed Sensor S109
Checking Bale On Table Sensor S110
Checking Wrapping Table Position Sensors S111 and S112
Checking Table Positioning Sensor S113
Checking Twine Tying Sensor S114 and Net Cut Sensor S4
Checking Slow Speed Table Belt solenoid valve Y101 (Optional)
Checking solenoid valve Y102 for Lowering Knives
Checking solenoid valve Y103 for Raising Knives
Checking Close Gate solenoid valve Y104
Checking Open Gate solenoid valve Y105
Checking Table Forward Movement solenoid valve Y106
Checking Table Backward Movement solenoid valve Y107
Checking Fast Speed Arm Rotation solenoid valve Y108
Checking Reverse Arm Rotation solenoid valve Y109
Checking Regular Arm Rotation solenoid valve Y110
Checking Slow Speed Table Movement solenoid valve Y111 and Buzzer H101
Electrical System/Virtual Terminal Control
Electrical Diagrams/Virtual Terminal Control
Diagnostic Mode/Virtual Terminal Control
Machine Setup/Virtual Terminal Control
Software/Virtual Terminal Control
Lubrication System - Operation and Tests
Chain Lubrication - Theory of Operation
Chain Lubrication - Theory of Operation (S.N. -049999)
Chain Lubrication - Theory of Operation (S.N. 050000-)
Chain Lubrication - Component Location
Chain Lubrication - Component Location (S.N. -049999)
Chain Lubrication - Component Location (S.N. 050000-)
Chain Lubrication - Troubleshooting
Chain Lubrication - Troubleshooting (S.N. -049999)
Chain Lubrication - Troubleshooting (S.N. 050000-)
Chain Lubrication - Diagnostic and Test Procedure (S.N. -049999)
Automatic Greasing System - Theory of Operation
Automatic Greasing System - Troubleshooting
Automatic Greasing System - Diagnostic and Test Procedure
Air Brake System - Operation and Tests
Safety
Air Brake System - Description
Air Brake System - Tests
Hydraulic Brake System - Operation and Tests
Safety
Hydraulic Brake System - Description
Hydraulic Brake System - Tests
Hydraulic System - Operation and Tests
Safety
General Information
MaxiCut Precutter Hydraulic System - Description
MaxiCut Precutter Hydraulic System - Tests
Main Control Valve - Description
Main Control Valve - Description (S.N. -088999)
Main Control Valve - Description (S.N. 089000-)
Bale Density/Gate Control - Description
Bale Density/Gate Control - Description (S.N. -088999)
Bale Density/Gate Control - Description (S.N. 089000-)
Bale Density/Gate Control - Tests
Bale Density/Gate Control - Tests (S.N. -088999)
Bale Density/Gate Control - Tests (S.N. 089000-)
Wrapping System - Description
Wrapping System - Description (S.N. -088999)
Wrapping System - Description (S.N. 089000-)
Net Tying - Operation and Tests
Troubleshooting
Theory of Operation
Twine Tying - Operation and Tests
Troubleshooting
Special Tools - Dealer-Fabricated
Manufacturing the Tools
Section 100A
Section 100B
Section 130A
Section 130B
Section 211A
Section 211B
Section 211C
Section 260A
Section 260B
Section 330A
Section 330B
Introduction
Foreword
Safety
Safety Information
General
Baler Serial Numbers
GreenStar Component Identification
Torques for Hardware
Lubrication
Electrical System - Repair
Connectors
Sensors and Switches
Actuators
BaleTrak Plus Monitor (S.N. -088999)
Power Train
Walterscheid Powerline
Cam-Type Cut Out Clutch
Cam-Type Cut Out Clutch (S.N. -061888)
Cam-Type Cut Out Clutch (S.N.061889-)
MaxiCut Precutter Gear Case
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System - Repair
Safety
Bale Density Control Valve
Bale Density Control Valve (S.N. -088999)
Bale Density Control Valve (S.N. 089000-)
Wrapping Valve
Wrapping Valve (S.N. -088999)
Wrapping Valve (S.N. 089000-)
Main Control Valve
Main Control Valve (S.N. -088999)
Main Control Valve (S.N. 089000-)
Hydraulic Cylinders
Hydraulic Brake
Hydraulic Motor Series
OMP Hydraulic Motor Series
OMS Hydraulic Motor Series
MaxiCut Precutter Electro-Hydraulic Valve
Coupler
Hydraulic System - Adjustment
Safety
Adjustment
Adjustment (S.N. -088999)
Adjustment (S.N. 089000-)
Miscellaneous
Wheel, Hub and Axle
Bale Shape Indicator
Tongue
Body Frame
Lubrication System - Repair
Drive Chain Lubrication
Drive Chain Lubrication (S.N. -049999)
Drive Chain Lubrication (S.N. 050000-)
Automatic Greasing System (S.N. 089000-)
Pickup Repair
2.00 m (6 ft 7 in.) Pickup
MaxiCut Precutter System
Adjustment
Bale Chamber Rolls
Rolls and Bearings
Scraper of Roll
Net Tying
Repair - Net Tying
Repair - Standard Net Tying (S.N.- 079999)
Repair - CoverEdge Net Tying (S.N. 080000-)
Twine Tying
Repair - Twine Tying
Wrapping Table
Table Drive
Belt and Roll
Wrapping Device
Rubber Mat
Bale Tilt
Wrapping Arm
Diagnostic Trouble Codes
Description
Diagnostic Trouble Codes - GreenStar
Description
Wrapping Baler Diagnostic Trouble Code List
Display Diagnostic Trouble Code List
Diagnostic Trouble Codes - BaleTrak
Description
Battery Voltage
Twine Actuator M1
Net Actuator M2
Pick up Valve Y4
Knife Valve Y3
Reverser Valve Y2
Gear Case RPM Sensor S6
Twine Pulley Sensor S7/S8
Net Switch S4
E40Xa - Net Switch S4 (S.N. -079999)
E40Xb - Net Sensor S4 (S.N. 080000-)
Right Gate Switch S1
Full-Size Bale Switch S3
EPROM
Diagnostic Trouble Codes - Virtual Terminal
Description
Diagnostic Trouble Code List
Troubleshooting
Bale Density/Gate Control - Troubleshooting
Bale Density/Gate Control - Troubleshooting (S.N. -088999)
Bale Density/Gate Control - Troubleshooting (S.N. 089000-)
Wrapper Control - Troubleshooting
Wrapper Control - Troubleshooting (S.N. -088999)
Wrapper Control - Troubleshooting (S.N. 089000-)
Electrical System
General Information
Test Equipment
Electrical System Diagrams for Road Light
Electrical System Diagrams for Road Light (S.N. -070407)
Electrical System Diagrams for Road Light (S.N. 070408-)
Electrical System/BaleTrak Control
Electrical Diagrams/BaleTrak Control
Electrical Diagrams/BaleTrak Control (S.N. -070407)
Electrical Diagrams / BaleTrak Control (S.N. 070408-088999)
Diagnostic Modes/BaleTrak Control
Electrical System/GreenStar Control
Electrical Diagrams/GreenStar Control
Diagnostic Mode/GreenStar Control
Machine Setup/GreenStar Control
Software/GreenStar Control
Checking GreenStar Electrical Power System
Fuse Diagnosis
Checking Lamp E101 (Optional)
Checking Safety Arm Sensor S103 and Stop Button S101
Checking Torn Film Sensor S104
Checking Wrapping Arm Position Sensor S105
Checking Wrapping Arm Rotation Sensor S106
Checking Net Feeding Sensor S107
Checking Gate Open Sensor S108
Checking Gate Closed Sensor S109
Checking Bale On Table Sensor S110
Checking Wrapping Table Position Sensors S111 and S112
Checking Table Positioning Sensor S113
Checking Twine Tying Sensor S114 and Net Cut Sensor S4
Checking Slow Speed Table Belt solenoid valve Y101 (Optional)
Checking solenoid valve Y102 for Lowering Knives
Checking solenoid valve Y103 for Raising Knives
Checking Close Gate solenoid valve Y104
Checking Open Gate solenoid valve Y105
Checking Table Forward Movement solenoid valve Y106
Checking Table Backward Movement solenoid valve Y107
Checking Fast Speed Arm Rotation solenoid valve Y108
Checking Reverse Arm Rotation solenoid valve Y109
Checking Regular Arm Rotation solenoid valve Y110
Checking Slow Speed Table Movement solenoid valve Y111 and Buzzer H101
Electrical System/Virtual Terminal Control
Electrical Diagrams/Virtual Terminal Control
Diagnostic Mode/Virtual Terminal Control
Machine Setup/Virtual Terminal Control
Software/Virtual Terminal Control
Lubrication System - Operation and Tests
Chain Lubrication - Theory of Operation
Chain Lubrication - Theory of Operation (S.N. -049999)
Chain Lubrication - Theory of Operation (S.N. 050000-)
Chain Lubrication - Component Location
Chain Lubrication - Component Location (S.N. -049999)
Chain Lubrication - Component Location (S.N. 050000-)
Chain Lubrication - Troubleshooting
Chain Lubrication - Troubleshooting (S.N. -049999)
Chain Lubrication - Troubleshooting (S.N. 050000-)
Chain Lubrication - Diagnostic and Test Procedure (S.N. -049999)
Automatic Greasing System - Theory of Operation
Automatic Greasing System - Troubleshooting
Automatic Greasing System - Diagnostic and Test Procedure
Air Brake System - Operation and Tests
Safety
Air Brake System - Description
Air Brake System - Tests
Hydraulic Brake System - Operation and Tests
Safety
Hydraulic Brake System - Description
Hydraulic Brake System - Tests
Hydraulic System - Operation and Tests
Safety
General Information
MaxiCut Precutter Hydraulic System - Description
MaxiCut Precutter Hydraulic System - Tests
Main Control Valve - Description
Main Control Valve - Description (S.N. -088999)
Main Control Valve - Description (S.N. 089000-)
Bale Density/Gate Control - Description
Bale Density/Gate Control - Description (S.N. -088999)
Bale Density/Gate Control - Description (S.N. 089000-)
Bale Density/Gate Control - Tests
Bale Density/Gate Control - Tests (S.N. -088999)
Bale Density/Gate Control - Tests (S.N. 089000-)
Wrapping System - Description
Wrapping System - Description (S.N. -088999)
Wrapping System - Description (S.N. 089000-)
Net Tying - Operation and Tests
Troubleshooting
Theory of Operation
Twine Tying - Operation and Tests
Troubleshooting
Special Tools - Dealer-Fabricated
Manufacturing the Tools
Section 100A
Section 100B
Section 130A
Section 130B
Section 211A
Section 211B
Section 211C
Section 260A
Section 260B
Section 330A
Section 330B