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John Deere 572, 582 and 592 Round Balers Technical Manual (TM3294)
Specifications
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Type Of DocumentTechnical Manual
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Type of equipmentRound Baler
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Model572, 582, 592
Details
Table of Contents:
Introduction
Foreword
Safety
Safety Information
General
Serial Numbers
Torques for Hardware
Lubrication
General Information
Electrical System
Connectors
Sensors and Switches
Actuators
ELS Monitor (Manual Twine Control)
ELC Plus Monitor (Electronic Tying Control)
BaleTrak and BaleTrak Plus Monitor
Power Train
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch (S.N. -06XXXX)
Cam-Type Cut Out Clutch (S.N. 06XXXX-)
Gear Case (Without Precutter Device)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Gear Case
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System
Bale Density Control Valve (572 and 582 Balers)
Bale Density Control Valve (592 Baler)
Hydraulic Cylinders
Gate Locking Valve (592 Baler Only)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Indicators
Lubrication System - Repair
Drive Chain Lubrication
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter
Adjustment
Repair
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Tying Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Tying System
Repair
Twine Tying System
Electrical Tying System
Diagnostic Trouble Codes for BaleTrak Control
Description
Battery Voltage
Bale Size Potentiometer R2
Right Bale Shape Potentiometer R4
Left Bale Shape Potentiometer R3
Twine Actuator M1
Net Actuator M2
Soft Core Y1
Pickup Valve Y4
Knife Valve Y3
Reverser Valve Y2
Lower Drive Roll RPM Sensor S6
Twine Pulley Sensors S7/S8
Net Switch S4
Right Gate Switch S1
Left Gate Switch S2
Oversize Bale Switch S3
Positive Analog Reference
EPROM
Electrical System
General Information
Test Equipment
Road Lights - Europe (up to S.N. 21323)
Road Lights - Europe (from S.N. 21324)
Road Lights - North America
Electrical Diagram / Battery Wiring Harness
Electrical System / ELS Monitor (Manual Twine Control)
Electrical Diagram / ELS Monitor (Manual Twine Control)
Checking Twine Tying Function
Checking Soft Core Function
Electrical System / ELC Monitor (Electronic Tying Control)
Electrical Diagram / ELC Monitor (Electronic Tying Control)
Checking Twine Tying Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
Electrical System / ELC Plus Monitor (Electronic Tying Control)
Electrical Diagram / ELC Plus Monitor (Electronic Tying Control)
Electrical System / BaleTrak Control
Electrical Diagram / BaleTrak Control
Diagnostic Modes
Lubrication System Operation and Tests
Theory of Operation
Component Location
Air Brake System Operation and Tests
Safety
Air Brake System - Description
Air Brake System - Tests
Hydraulic Brake System Operation and Tests
Hydraulic Brake System - Description
Hydraulic Brake System - Tests
Hydraulic System - Operation and Tests
Safety
General Information
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System - Description
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System - Tests
Net Tying - Operation and Tests
Net Tying System - Operation
Special Tools - Dealer-Fabricated
Manufacturing the Tools
Section 100A
Section 100B
Section 130A
Section 130B
Section 260A
Section 260B
Introduction
Foreword
Safety
Safety Information
General
Serial Numbers
Torques for Hardware
Lubrication
General Information
Electrical System
Connectors
Sensors and Switches
Actuators
ELS Monitor (Manual Twine Control)
ELC Plus Monitor (Electronic Tying Control)
BaleTrak and BaleTrak Plus Monitor
Power Train
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch (S.N. -06XXXX)
Cam-Type Cut Out Clutch (S.N. 06XXXX-)
Gear Case (Without Precutter Device)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Gear Case
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System
Bale Density Control Valve (572 and 582 Balers)
Bale Density Control Valve (592 Baler)
Hydraulic Cylinders
Gate Locking Valve (592 Baler Only)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Indicators
Lubrication System - Repair
Drive Chain Lubrication
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter
Adjustment
Repair
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Tying Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Tying System
Repair
Twine Tying System
Electrical Tying System
Diagnostic Trouble Codes for BaleTrak Control
Description
Battery Voltage
Bale Size Potentiometer R2
Right Bale Shape Potentiometer R4
Left Bale Shape Potentiometer R3
Twine Actuator M1
Net Actuator M2
Soft Core Y1
Pickup Valve Y4
Knife Valve Y3
Reverser Valve Y2
Lower Drive Roll RPM Sensor S6
Twine Pulley Sensors S7/S8
Net Switch S4
Right Gate Switch S1
Left Gate Switch S2
Oversize Bale Switch S3
Positive Analog Reference
EPROM
Electrical System
General Information
Test Equipment
Road Lights - Europe (up to S.N. 21323)
Road Lights - Europe (from S.N. 21324)
Road Lights - North America
Electrical Diagram / Battery Wiring Harness
Electrical System / ELS Monitor (Manual Twine Control)
Electrical Diagram / ELS Monitor (Manual Twine Control)
Checking Twine Tying Function
Checking Soft Core Function
Electrical System / ELC Monitor (Electronic Tying Control)
Electrical Diagram / ELC Monitor (Electronic Tying Control)
Checking Twine Tying Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
Electrical System / ELC Plus Monitor (Electronic Tying Control)
Electrical Diagram / ELC Plus Monitor (Electronic Tying Control)
Electrical System / BaleTrak Control
Electrical Diagram / BaleTrak Control
Diagnostic Modes
Lubrication System Operation and Tests
Theory of Operation
Component Location
Air Brake System Operation and Tests
Safety
Air Brake System - Description
Air Brake System - Tests
Hydraulic Brake System Operation and Tests
Hydraulic Brake System - Description
Hydraulic Brake System - Tests
Hydraulic System - Operation and Tests
Safety
General Information
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System - Description
Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System - Tests
Net Tying - Operation and Tests
Net Tying System - Operation
Special Tools - Dealer-Fabricated
Manufacturing the Tools
Section 100A
Section 100B
Section 130A
Section 130B
Section 260A
Section 260B