John Deere 5720 and 5820 Forage Harvesters Technical Manual (TM1244)

Table of Contents:
   GENERAL
      Specifications, Torques and Special Tools
      Predelivery, Delivery and After-Sale Service
      Tune-Up
      Lubrication
      Diagnosing and Testing Procedures
      Engine Removal
   ENGINE REPAIR (6466A)
      Specifications and Special Tools
      Cylinder Head, Valves and Camshaft
      Cylinder Block, Liner, Pistons and Rods
      Crankshaft, Main Bearings and Flywheel
      Lubrication
      Cooling System
   ENGINE REPAIR (6619A)
      Specifications and Special Tools
      Cylinder Head, Valves and Camshaft
      Cylinder Block, Liners, Pistons and Rods
      Crankshaft, Main Bearings and Flywheel
      Lubrication System
      Cooling System
   FUEL AND AIR REPAIR
      Specifications and Special Tools
      Air Intake System
      Diesel Fuel System
   ELECTRICAL REPAIR
      Specifications, Torques and Special Tools
      Charging System ( -594000)
      Charging System (594001- )
      John Deere Starter
      Delco-Remy Starting Motor
      Lights, Instruments and Accessory Repair
   POWER TRAIN
      Specifications, Torques and Special Tools
      Hydraulic Oil Lines and Hoses
      Hydrostatic Drive
      Transmission
      Differential
      Final Drive
      Power Rear Wheel Drive 5720 ( -604141), 5820 ( -594000)
      Cam Lobe Motor 5720 (604142- ), 5820 (594001- )
      Cam Lobe Motor Repair
      Power Rear Wheel Control Valve
   STEERING AND BRAKES
      Specifications, Torques and Special Tools
      Shaft Seal
      Steering Hand Pump
      Steering Control Valve
      Steering Cylinder
      Steering System
      Brakes
      Master Cylinder
      Slave Cylinder
   HYDRAULIC REPAIR
      Specifications, Torques and Special Tools
      Hydraulic Outlet
      Reservoir
      Main Hydraulic Pump ( -680000)
      Main Hydraulic Pump (680001- )
      Gear Case Cooler Pump
      Main System Control Valve
      Relief Valves
      Height Control Valve
      Lift Cylinder
      Belt Tightener Cylinder
      Knife Sharpener Motor
      Spout Control Motor
      Electro-Hydraulic Modules
      Rotary Screen Motor (594001- )
   MACHINE FUNCTIONS
      Specifications, Torques and Special Tools
      Diagnosing Malfunctions
      Feed Rolls
      Stationary Knife and Adjuster
      Feed Roll Arm
      Knife Bracket
      Cutterhead
      Knife Sharpener
      Feed Roll Gear Case
      Augers
      Fan and Spout
      Clutch
      Main Gear Case
   OPERATOR'S STATION REPAIR
      Specifications, Torques and Special Tools
      Pressurizer System
      Air Conditioning System
      Cab Removal
      Heating System
      Lights, Instruments and Accessories
      Personal Posture Seat
      Miscellaneous Components
   HARVESTING UNITS
      Specifications, Torques, and Special Tools
      (2134 mm) 7-Ft Hay Pickup
      Row Crop Units
      Corn Head
      Mower Bar Unit
      Kernel Processor
   ENGINE OPERATION AND TESTS (6466A)
      Specifications and Special Tools
      System Operation
      System Tests and Diagnosis
   ENGINE OPERATION AND TESTS (6619A)
      Specifications and Special Tools
      System Operation
      System Tests and Diagnosis
   FUEL/AIR OPERATION AND TESTS
      Specifications and Special Tools
      Air Intake System
      Diesel Fuel System
   ELECTRICAL OPERATION AND TESTS
      Specifications and Special Tools
      General Information and Diagrams
      Charging Circuit Diagnosis ( -594000)
      Charging Circuit Diagnosis (594001- )
      Test John Deere Starter
      Test Delco-Remy Starter
      Test Metal Detector ( -650000)
      IRON-GARD Metal Detector
      Test Electric Clutch
   POWER TRAIN OPERATION AND TESTS
      Specifications, Torques and Special Tools
      Diagnosing Power Train Malfunctions
      Power Train Operation and Tests
      Power Rear Wheel Drive Operation and Tests 5720 ( -604141), 5820 ( -594000)
      Power Rear Wheel Drive 5720 (604142- ), 5820 (549001- )
   STEERING/BRAKES OPERATION
      Steering
      Brakes
   HYDRAULIC TESTING
      Specifications, Torques and Special Tools
      General Information
      Diagnosing Malfunctions
      Test Hydraulic System
      Rotary Air Screen
   OPERATOR STATION OPERATION AND TESTS
      Specifications, Torques and Special Tools
      Pressurizer System
      Air Conditioning System Operation
      Air Conditioning System Tests and Diagnosis
      Heating System Operation and Tests
      Lights, Instruments and Accessories