ZF-MULTITRAC MT–S 3105 Rear Axles Component Technical Manual (CTM367)

Table of Contents:
   Preface
   General
      Examples of Contact Pattern for the Gleason gear-tooth system
      Lubrication and Maintenance Instructions
      Wear Measurement – Multi-Disc Brake
      Inscription on Model Identification Plate and Specifications for Spare Parts Orders
      Conversion Table for Dimensional Units
      Denomination of Standard Dimensions
      Torque Limits for Screws
   SPECIAL TOOLS
      List of Special Tools (required special tools )
      Illustrated tables
   DISASSEMBLY
      1. Disassembly of Output and Brake
      2. Reassembly of Output and Brake
      3. Disassembly of Axle Insert (Type: LK) and Oil Pipes
         3.1 Separate Outputs from the Axle Casing
         3.1.1 Separate Output (LH) from the Axle Casing
         3.1.2 Separate Output (RH) from the Axle Casing
         3.2 Disassembly of Axle Insert
         3.2.1 Disassembly of Limited-Slip Differential (D-2400)
         3.2.2 Disassembly of Drive Pinion
         3.3 Disassembly of 100% - Differential Lock
         3.4 Disassembly of Oil Pipes
   REASSEMBLY
      4. Reassembly of Oil Pipes and Axle Insert (Type: LK)
         4.1 Reassembly of Oil Pipes
         4.2 Reassembly of 100% - Differential Lock
         4.3 Reassembly of Axle Insert
         4.3.1 Determine Shim Thickness for a Perfect Tooth Contact Pattern
         4.3.2 Install the Drive Pinion
         4.3.3 Reassembly of the Limited Slip Differential (D-2400)
         4.3.4 Adjust the Backlash, Bearing Rolling Moment and Bracket Width
         4.4 Mount Outputs to the Axle Casing
         4.4.1 Mount the Output (LH)
         4.4.2 Mount the Output (RH)