CONTENTS
This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
This is Operation and Tests manual, Diagnostic manual with service trouble codes and Repair manual are sold separate.
Language: English
Format: PDF, 6100 pages
Covered models (European):
6020, 6020SE
6120, 6120SE
6220, 6220SE
6320, 6320SE
6420, 6420S, 6420SE
6520, 6520SE
6620
6820
6920, 6920S
Contents:
Foreword
Version date
GENERAL INFORMATION
Safety Measures
General References
ENGINE
Operational Check-Out
Tests and Adjustments
FUEL, AIR INTAKE AND COOLING SYSTEMS
Tests and Adjustments
Theory of Operation
ELECTRICAL SYSTEM
Sub-System Diagnostics (Cab)
Sub-System Diagnostics (Open Operator's Station)
Sub-System Diagnostics (SE Tractors)
Component Tests
Functional Schematics (AutoPowr/IVT Transmission)
Functional Schematics (PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions)
Functional Schematics (Open Operator's Station)
Functional Schematics (SE Tractor)
Summary of Wiring Harnesses
Wiring Harnesses
Wiring Harnesses (Continued)
Wiring Harnesses from Serial Number 398656
Wiring Harnesses from Serial Number 398656 (Continued)
ELECTRONIC CONTROL UNITS
Operation and General Information on Diagnostics
Data BUS Systems, Operation
ATC - Automatic Temperature Control Unit
BCU - Basic Control Unit
BIF - Basic Informator
ECU - Engine Control Unit
EPC - Control Unit for PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions
JDL - Control Unit for JDLink
PLC - Park Lock Controller
PRF - Performance Monitor
SFA - Control Unit for Front-Wheel Drive Axle and Cab Suspension
SIC - Control Unit for Electrically Activated Selective Control Valves
SSU - Control Unit for AutoTrac
TCU - Control Unit for AutoPowr/IVT Transmission
TEC - Control Unit for Tractor Equipment Interface
UIC - User Interface Controller
UIM - User Interface Module, Keyboard for GreenStar Display 2100
SYNCROPLUS TRANSMISSION
Introductory Checks
Operational Check-Out
Tests and Adjustments
Theory of Operation
POWER REVERSER TRANSMISSION
Operational Check-Out
Tests and Adjustments
Theory of Operation
AUTOPOWR/IVT TRANSMISSION
Operational Check-Out
Tests and Adjustments
Theory of Operation
POWRQUAD, POWRQUAD PLUS, AUTOQUAD AND AUTOQUAD PLUS TRANSMISSIONS
Operational Check-Out
Tests and Adjustments
Theory of Operation
DRIVE SYSTEMS
Operational Check-Out
Tests and Adjustments
Theory of Operation
STEERING AND BRAKES
Introductory Checks
Operational Check-Out
Tests and Adjustments
Theory of Operation
HYDRAULIC SYSTEM
Operational Check-Out
Tests and Adjustments
Theory of Operation
MISCELLANEOUS
Operational Check-Out
Tests and Adjustments
Theory of Operation
OPERATOR'S CAB
Operational Check-Out
Tests and Adjustments
Theory of Operation
SPECIAL TOOLS
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment