CONTENTS
SECTION 10-GENERAL
Group 00-Specification and Special Tools
Group 05-Predelivery, Delivery and After-Sale Services
Group 10-Tune-up
Group 15-Lubrication
SECTION 15-SEPARATION
Group 00-Specifications and Special Tools
Group 05-Front Drive
Group 10-Fuel Tanks and Fenders
Group 15-Front End
Group 20-Front End and Engine From Clutch Housing
Group 25-Engine
Group 30-SOUND-GARD® Body
Group 35-Front Hinge From Rear Hinge
Group 40-Front Hinge
Group 45-Clutch Housing
Group 50-Rear Hinge
Group 55-Torque Divider
Group 60-Transmission
Group 65-Final Drives
SECTION 20-ENGINE REPAIR
Group 01-6619A Specifications and SpecialTools
Group 05-Acquire Access to Cylinder Head, Valves and Camshaft
Group 11-6619A Cylinder Head, Valves and Camshaft
Group 15-Acquire Access to Cylinder Block, Liners, Pistons and Rods
Group 21-6619A Cylinder Block, Liners, Pistons and Rods
Group 25-Acquire Access to Crankshaft, Main Bearings and Flywheel
Group 31-6619A Crankshaft, Main Bearings and Flywheel
Group 35-Acquire Access to Lubrication System
Group 41-6619A Lubrication System
Group 45-Acquire Access to Cooling System
Group 51-6619A Cooling System
SECTION 30-FUEL AND AIR SYSTEM REPAIR
Group 00-Specifications and Special Tools
Group 05-Acquire Access to Air Intake System
Group 10-Air intake System
Group 15-Acquire Access to Diesel Fuel System
Group 20-Diesel Fuel System
Group 25-Speed Control Linkage
SECTION 40-ELECTRICAL REPAIR
Group 00-Specifications and Special Tools
Group 05-Harness Replacement
Group 06-Connector Repair
Group 10-John Deere Charging Circuit
Group 15-Starter Circuit Repair
Group 20-John Deere Starter Repair
Group 21-DELCO-REMY Starter Repair
Group 25-Lighting Circuit
Group 30-INVESTIGATOR II™ Warning System and Digital Tach. Repair
Group 35-Accessory Circuits
SECTION 50-POWER TRAIN REPAIR
Group 00-Specifications and Special Tools
Group 05-Remove/Install Clutch Oil Pressure Valve Housing
Group 10-Clutch Oil Pressure Regulating Valve Housing
Group 15-Clutch Operating Piston Housing
Group 20-PERMA CLUTCH™
Group 25-QUAD-RANGE™ Planetary
Group 30-Independent PTO
Group 35-Torque Divider and Drive Shafts
Group 40-QUAD-RANGE™ Transmission
Group 45-Shift Lever Assembly
Group 50-Front Differential
Group 55-Rear Differential Housing
Group 60-Differential Lock Valves
Group 65-Final Drives
Group 70-Transmission Oil Filter Relief Valve Housing
Group 75-Transmission Oil Cooler and Thermal Relief Valve
SECTION 60-STEERING/BRAKES REPAIR
Group 00-Specifications and Special Tools
Group 05-Remove/Install Power Steering Components
Group 10-Steering Column
Group 15-Metering Pump
Group 20-Steering Valve
Group 25-Steering and Feedback Cylinders
Group 30-Remove/Install Brake Valve and Brake Accumulator
Group 35-Brake Valve
Group 40-Brake Accumulator
Group 45-Bleeding Brakes and Testing Brake Accumulator
Group 50-Brake Pistons, Plates, and Disks
SECTION 70-HYDRAULIC REPAIR
Group 00-Specifications and Special Tools
Group 05-Charge Pump Assembly
Group 10-Remove/Install Main Hydraulic Pump
Group 15-Main Hydraulic Pump
Group 20-Remove/Install Charge Circuit Valves and Attenuator
Group 25-Charge Pump Control Valve
Group 30-Hydraulic Filter Relief Valve Housing
Group 35-Remove/Install HYDRA CUSHIONED™ Seat Valve Assembly and Accumulator
Group 40-Seat Valve Assembly
Group 45-Remove and Install Pressure Control Valve
Group 50-Pressure Control Valve
Group 55-Remove/Install Rockshaft Components
Group 60-Rockshaft Components
Group 65-Lift Assist Cylinders
Group 70-Draft Sensing Cylinders
Group 75-Hitch Components
Group 80-Remove/Install Selective Control Valves and Controls
Group 85-Selective Control Valve and Coupler
Group 90-Remote Cylinder
Group 95-Transmission-Hydraulic System Cleanup Procedure
SECTION 80-MISCELLANEOUS REPAIR
Group 00-Specifications and Special Tools
Group 05-Wheels
Group 10-Hinge Pins
Group 15-Front Weight
SECTION 90-OPERATOR STATION REPAIR
Group 00-Specifications and Special Tools
Group 05-Air Conditioning System
Group 06-Air Conditioning System Service
Group 10-Heating System
Group 15-HYDRACUSHIONED Seat
Group 20-Miscellaneous Components
SECTION 95-MISCELLANEOUS OPTIONS
Group 00-Specifications and Special Tools
Group 40-Auxiliary Lighting
Group 60-Auxiliary Steering System
Group 61-Auxiliary Brake System
Group 62-Auxiliary Trailer Brake
Group 63-Miscellaneous Options