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TM4698 - John Deere 9540, 9560, 9580, 9640, 9660, 9680 CWS & WTS Combines Diagnostic Service Manual

Product Code: qzzigs
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Illustrated Factory Diagnosis and Tests Service Manual for John Deere Combines models 9540, 9560, 9580, 9640, 9660 and 9680 CWS & WTS

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

This is Diagnostic manual, including electical wiring diagrams, Repair manual are sold separate.

Language: English
Format: PDF, 3566 pages

Covered models:
  9540 CWS / WTS
  9640 CWS / WTS
  9580 CWS / WTS
  9680 CWS / WTS
  9660 CWS / WTS
  9560 CWS / WTS

CONTENTS
   Foreword
   General
      Safety
      Combine and Component Identification
      General Specifications
      Diagnostic and Testing Procedures
      Electrical System Operational Checkout
      Power Train Operational Checkout
      Four Wheel Drive Operational Checkout
      Parking Brake Operational Checkout
      Service Brake Operational Checkout
      Hydraulic System Operational Checkout
      Main Gearcase Operational Checkout
      Steering Operational Checkout
      CLIMATRAK™ Operational Checkout
   Engine
      General Information
      Test Procedures and Adjustments
      Engine Type Identification
      Engine Type A (6068 L4)
      Engine Type B (6081)
      Engine Type C (6068 L11)
      Component Location
   Air Intake and Cooling Systems
      General Information
      Test Procedures and Adjustments
      Air Intake System Diagnostics
      Engine Cooling Package Diagnostics
      Component Location
   Electrical System
      How To Use This Diagnostic Information
      Accessing Diagnostic Trouble Codes and Addresses
      Diagnostic Trouble Codes
      Diagnostic Addresses By Controller
      Quick Calibration Procedures
      Machine Setting Addresses
      Functional Schematics
      Alternator (120 A) and Battery Diagnostics
      Armrest Control Unit Type Identification
      Armrest Control Unit Overall Diagnostics (Type A)
      Armrest Control Unit Overall Diagnostics (Type B)
      Automatic Combine Adjust Type Identification
      Automatic Combine Adjust Diagnostics (Type A)
      Automatic Combine Adjust Diagnostics (Type B)
      Automatic Combine Adjust Diagnostics (Type C)
      Auxiliary Power Strip Outlet Diagnostics
      Backup Alarm Diagnostics
      CAN Bus Type Identification
      CAN Bus Type A Diagnostics
      CAN Bus Type B Diagnostics
      CAN Bus Type C Diagnostics
      CAN Bus Type D Diagnostics
      Chopper Vane Adjust Diagnostics
      Cleaning Fan Speed Adjust Diagnostics
      CLIMATRAK™ Type Identification
      CLIMATRAK™ Type A Diagnostics
      CLIMATRAK™ Type B Diagnostics
      Comfort Command™ Seat Diagnostics
      Concave Clearance Adjust Diagnostics
      Cornerpost Control Unit Overall Diagnostics
      Cornerpost - Area Counter Diagnostics
      Cornerpost - Backshaft Speed Diagnostics
      Cornerpost - Chaffer Position Diagnostics
      Cornerpost - Chopper Vane Position Diagnostics
      Cornerpost - Cleaning Fan Speed Diagnostics
      Cornerpost - Clock Diagnostics
      Cornerpost - Concave Clearance Diagnostics
      Cornerpost - Cylinder Speed Diagnostics
      Cornerpost - Engine Hourmeter Diagnostics
      Cornerpost - Engine Speed - Engine Type Identification
      Cornerpost - Engine Speed Diagnostics (Engine Type A)
      Cornerpost - Engine Speed Diagnostics (Engine Type B)
      Cornerpost - Engine Temperature Gauge - Engine Type Identification
      Cornerpost - Temperature Gauge Diagnostics (Engine Type A)
      Cornerpost - Temperature Gauge Diagnostics (Engine Type B)
      Cornerpost - Fuel Gauge Diagnostics
      Cornerpost - Ground Speed Diagnostics
      Cornerpost - HEADERTRAK™ Ground Pressure Diagnostics
      Cornerpost - HEADERTRAK™ Tilt Position Diagnostics
      Cornerpost - Precleaner Position Diagnostics
      Cornerpost - Separator Hourmeter Diagnostics
      Cornerpost - Sieve Position Diagnostics
      Cylinder Speed Adjust Type Identification
      Cylinder Speed Adjust Type A Diagnostics
      Cylinder Speed Adjust Type B Diagnostics
      Delayed Power Type Identification
      Delayed Power Type A Diagnostics
      Delayed Power Type B Diagnostics
      DIAL-A-SPEED™ - Diagnostics
      Engine Compartment Relay Panel Type Identification
      Engine Compartment Relay Panel Type A Diagnostics
      Engine Compartment Relay Panel Type B Diagnostics
      Engine Control Type Identification
      Engine Control Type A Overall Diagnostics
      Engine Control Type B Overall Diagnostics
      Engine and Fuel Control Type Identification
      Engine and Fuel Control Diagnostics - Type A
      Engine and Fuel Control Diagnostics - Type B
      Engine and Fuel Control Diagnostics - Type C
      Feeder House/Reel Reverser Type Identification
      Feeder House/Reel Reverser Type A Diagnostics
      Feeder House/Reel Reverser Type B Diagnostics
      Four Wheel Drive Diagnostics
      Fuel Transfer Pump Diagnostics
      Glow Plug Diagnostics
      Grain Tank Cover Fold Diagnostics
      GREENSTAR™ - Yield Mapping/Monitoring Type Identification
      GREENSTAR™ - Yield Mapping System Type A Diagnostics
      GREENSTAR™ - Yield Mapping System Type B Diagnostics
      GREENSTAR™ - Yield Monitor System Diagnostics
      GREENSTAR™ - Display Diagnostics
      GREENSTAR™ - GPS STARFIRE™ - Receiver Diagnostics
      GREENSTAR™ - Mass Flow Sensor Diagnostics
      GREENSTAR™ - Mobile Processor Type Identification
      GREENSTAR™ - Mobile Processor Type A Diagnostics
      GREENSTAR™ - Mobile Processor Type B Diagnostics
      GREENSTAR™ - Moisture Sensor Diagnostics
      GREENSTAR™ - PC Data Storage Card Diagnostics
      GREENSTAR™ - Printer Diagnostics
      Header Control Unit Overall Diagnostics
      Header Engage Diagnostics
      Header Raise/Lower Diagnostics
      HEADERTRAK™ - System Type Identification
      HEADERTRAK™ - Ground Pressure Diagnostics
      HEADERTRAK™ - Return to Cut Diagnostics
      HEADERTRAK™ - Automatic Tilt Diagnostics
      HEADERTRAK™ - Manual Tilt Type Identification
      HEADERTRAK™ - Manual Tilt Type A Diagnostics
      HEADERTRAK™ - Manual Tilt Type B Diagnostics
      HEADERTRAK™ - Stubble Height Diagnostics
      HILLMASTER II™ - Diagnostics
      Horn Diagnostics
      Left Control Unit Overall Diagnostics
      Left Control Unit - Control Relay Board Link Diagnostics
      Left Control Unit 2 Overall Diagnostics
      Lighting System - Diagnostics
      Lighting System - Automatic Beacon Type Identification
      Lighting System - Automatic Beacon Type A Diagnostics
      Lighting System - Automatic Beacon Type B Diagnostics
      Lighting System - Automatic Beacon Type C Diagnostics
      Lighting System - Automatic Beacon Type D Diagnostics
      Lighting System - Beacon Type Identification
      Lighting System - Beacon Type A Diagnostics
      Lighting System - Beacon Type B Diagnostics
      Lighting System - Beacon Type C Diagnostics
      Lighting System - Beacon Type D Diagnostics
      Lighting System - Brake Light Diagnostics
      Lighting System - Dome Light Diagnostics
      Lighting System - Driving Light Type Identification
      Lighting System - Driving Light Type A Diagnostics
      Lighting System - Driving Light Type B Diagnostics
      Lighting System - Driving Light Type C Diagnostics
      Lighting System - Driving Light Type D Diagnostics
      Lighting System - Exit Lighting Diagnostics
      Lighting System - Field Light Type Identification
      Lighting System - Field Light Type A Diagnostics
      Lighting System - Field Light Type B Diagnostics
      Lighting System - Field Light Type C Diagnostics
      Lighting System - Field Light Type D Diagnostics
      Lighting System - Hazard/Turn Lighting Type Identification
      Lighting System - Hazard/Turn Lighting Type A Diagnostics
      Lighting System - Hazard/Turn Lighting Type B Diagnostics
      Lighting System - Marker Lamp Type Identification
      Lighting System - Marker Lamp Type A Diagnostics
      Lighting System - Marker Lamp Type B Diagnostics
      Lighting System - Panel Lamp Type Identification
      Lighting System - Panel Lamp Type A Diagnostics
      Lighting System - Panel Lamp Type B Diagnostics
      Lighting System - Rear Discharge Lamp Type Identification
      Lighting System - Rear Discharge Lamp Type A Diagnostics
      Lighting System - Rear Discharge Lamp Type B Diagnostics
      Lighting System - Service Lamps - Engine Area Diagnostics
      Lighting System - Service Lamps - Gullwing Door Diagnostics
      Lighting System - Service Lamps - Shoe Area Diagnostics
      Lighting System - Side Finder Lamp Type Identification
      Lighting System - Side Finder Lamp Type A Diagnostics
      Lighting System - Side Finder Lamp Type B Diagnostics
      Lighting System - Stubble Lamp Type Identification
      Lighting System - Stubble Lamp Type A Diagnostics
      Lighting System - Stubble Lamp Type B Diagnostics
      Lighting System - Unloading Auger Light Type Identification
      Lighting System - Unloading Auger Light Type A Diagnostics
      Lighting System - Unloading Auger Light Type B Diagnostics
      Mirror Heating Diagnostics
      Electrically Adjustable Mirrors Diagnostics
      Multi-Function Lever Diagnostics
      Quick-Stop Diagnostics
      Radio System Type Identification
      Radio System Type A Diagnostics
      Radio System Type B Diagnostics
      Reel Fore/Aft Type Identification
      Reel Fore/Aft Type A Diagnostics
      Reel Fore/Aft Type B Diagnostics
      Reel Resume - Fore/Aft Diagnostics
      Reel Raise/Lower Type Identification
      Reel Raise/Lower Type A Diagnostics
      Reel Raise/Lower Type B Diagnostics
      Reel Resume - Raise/Lower Diagnostics
      Reel Speed Diagnostics
      Remote Shoe Adjust - Chaffer Diagnostics
      Remote Shoe Adjust - Precleaner Diagnostics
      Remote Shoe Adjust - Sieve Diagnostics
      Right Control Unit Overall Diagnostics
      Road/Field System Diagnostics
      Separator Engage Diagnostics
      Service Power Diagnostics
      Starter Motor System Diagnostics
      Tailings Monitor Diagnostics
      Transmission Lock Diagnostics
      Unloading Auger Engage Diagnostics
      Unloading Auger Swing Type Identification
      Unloading Auger Swing Type A Diagnostics
      Unloading Auger Swing Type B Diagnostics
      VISIONTRAK™ - Diagnostics
      Warning Display Panel Type Identification
      Warning Display Panel Diagnostics - Type A
      Warning Display Panel Diagnostics - Type B
      Clean Grain Elevator Speed Warning - Type Identification
      Clean Grain Elevator Speed Warning Diagnostics - Type A
      Clean Grain Elevator Speed Warning Diagnostics - Type B
      Conveyor Auger Speed Warning Diagnostics
      Cylinder Speed Warning Diagnostics
      Engine Air Filter Warning - Type Identification
      Engine Air Filter Warning Diagnostics - Type A
      Engine Air Filter Warning Diagnostics - Type B
      Engine Oil Pressure Warning - Type Identification
      Engine Oil Pressure Warning Diagnostics - Type A
      Engine Oil Pressure Warning Diagnostics - Type B
      Engine Speed Warning - Type Identification
      Engine Speed Warning Diagnostics - Type A
      Engine Speed Warning Diagnostics - Type B
      Engine Temperature Warning - Type Identification
      Engine Temperature Warning Diagnostics - Type A
      Engine Temperature Warning Diagnostics - Type B
      Separator Speed Warning Diagnostics
      Grain Tank Cover Warning Diagnostics
      Grain Tank 3/4 Full Warning Diagnostics
      Grain Tank Full Warning Diagnostics
      Hydraulic Oil Temperature Warning Diagnostics
      Hydrostatic Charge Pressure Warning Diagnostics
      Low Fuel Warning Diagnostics
      Main Gearcase Filter Warning Diagnostics
      Main Gearcase Pressure Warning Diagnostics
      Main Gearcase Temperature Warning Diagnostics
      Parking Brake Warning Diagnostics
      Separator Plugged Warning Diagnostics
      Straw Chopper Speed Warning Diagnostics
      Tailings Elevator Speed Warning Diagnostics
      Unloading Auger Engaged Warning Diagnostics
      Voltage Warning Diagnostics
      Wiper System Diagnostics
      Circuit Code Listing
      Connector Locations
   Power Train
      General Information
      Test Procedures and Adjustments
      Final Drive Diagnostics
      Transmission Diagnostics
      Hydrostatic Diagnostics
      Component Location
   Four-Wheel Drive
      General Information
      Test Procedures and Adjustments
      Two Speed Four Wheel Drive Diagnostics
      Component Location
   Brake Systems
      General Information
      Test Procedures and Adjustments
      Service Brake Diagnostics
      Park Brake Diagnostics
      Component Location
   Hydraulic System
      General Information
      Test Procedures and Adjustments
      Basic System Diagnostics
      BOSCH Header Height Diagnostics
      Chaff Spreader Diagnostics
      Cylinder Speed Adjust Diagnostics
      HEADERTRAK™ Tilt Diagnostics
      HILLMASTER II™ Diagnostics
      Hydraulic System Overheating Diagnostics
      Multi-Coupler Diagnostics
      Reel Fore/Aft Hydraulic Diagnostics
      Reel Raise/Lower Hydraulic Diagnostics
      Reel Reverser Diagnostics
      Reel Speed Type Identification
      Reel Speed Type A Diagnostics
      Reel Speed Type B Diagnostics
      Reverser Shift Diagnostics
      Unloading Auger Swing Diagnostics
      Component Location
   Main Gearcase System
      General Information
      Test Procedures and Adjustments
      Main Gearcase Diagnostics
      Main Gearcase Pressure Low Diagnostics
      Main Gearcase Temperature High Diagnostics
      Main Gearcase Filter Restricted Diagnostics
      Separator Engage Diagnostics
      Unloading Auger Engage Diagnostics
      Component Location
   Steering System
      General Information
      Test Procedures and Adjustments
      Steering Diagnostics
      Component Location
   CLIMATRAK™ System
      General Information
      Test Procedures and Adjustments
      CLIMATRAK™ Diagnostics
      Component Location
   Separator
      General Information
      Separator Vibration Diagnostics
      Component Location
Specifications
Type of manual Diagnostic Manual
Models 9540, 9540, 9560, 9560, 9580, 9580, 9640, 9640, 9660, 9660, 9680, 9680
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TM4698 - John Deere 9540, 9560, 9580, 9640, 9660, 9680 CWS & WTS Combines Diagnostic Service Manual TM4698 - John Deere 9540, 9560, 9580, 9640, 9660, 9680 CWS & WTS Combines Diagnostic Service Manual - 1 TM4698 - John Deere 9540, 9560, 9580, 9640, 9660, 9680 CWS & WTS Combines Diagnostic Service Manual - 2 TM4698 - John Deere 9540, 9560, 9580, 9640, 9660, 9680 CWS & WTS Combines Diagnostic Service Manual - 3
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