CONTENTS
General
Safety
Identification Number Location
Specifications
Tune Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Lower Engine Repair
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Components
Bulbs and Switches
Batteries
Harness and Connector Repair
Gauges and Monitors
Wiper and Radio
Alternator
Starting Motor
Electrical Engine Control
Power Train Repair
Engine Gearcase and Valve
Transmission and Differential
Ring and Pinion Final Drive
Hydrostatic System
Cam Lobe Motor
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Reel Pump Drive
Separator Shell
Gull Wing Doors
Cleaning Fan Shields
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Feeder House/Conveyor
Feeder House Conveyor Drum
Conveyor Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Contour Master Contour Master is a trademark of Deere & Company. Platform Driveshafts
Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder
Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame
Separator Repair
Beaters
Cylinder Drives
Tine Separator Module
Tine Separators
Engine Gearcase to Module Drives
Tine Separator Gearboxes
Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gearcase
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gearcase
Horizontal Unloading Auger and Gearcase
Upper Clean Grain Elevator
Grain Tank and Extensions
Clean Grain Elevator and Loading Auger Gear Case
Chaff Spreader
Chaff Spreader
General Electrical System Checkout
Diagnostic/Testing Procedures
Electrical System Operational Checkout
Engine Operation and Tests
Cooling System and Rotary Screen Operation
6081 Engine Operation-Bosch
Fuel/Air Operation and Tests
Air Intake System
Fuel System
Electrical System
General Information
Test Equipment
Functional Schematic and Harness Diagrams
Current Supply/Starting Motor
Cold-Weather Starting Aid
Engine Control
Warning Devices and Monitors
Instruments
Light Functions
Flasher Functions
Wiper/Washer System
Fan, Air-Conditioning
Air Suspension Seat
Electric Fuel Transfer Pump
Separator Engagement
Header Engagement
Unloading Drive
Concave Adjustment
Fan Speed Adjustment
Straw Chopper Deflector Adjustment
Four-Wheel Drive
Reel Speed Control Knob
Swinging the Unloading Tube In/Out
Cylinder Speed Adjustment
Contourmaster
Speed Monitoring System
Grain Loss Monitor
Radio
Warning Light Module
Horn, Back-Up Alarm and Brake Light
Grain Tank Extension
Electric Mirrors
Power Train Operation and Tests
Power Train Diagnostic Specifications
Hydrostatic Drive System Adjustments
Hydrostatic Drive System Operational Tests
Transmission Lubrication Pump Diagnostics
Hydrostatic Drive System Theory of Operation
Four-Wheel Drive
Four-Wheel Drive
Four-Wheel Drive System Operational Checks
Four-Wheel Drive System Theory of Operation
Service Brakes System Operation and Tests
Service Brake System Specifications and Adjustments
Service Brake System Theory of Operation
Mechanical Park Brake Specifications and Adjustments
Mechanical Park Brake Theory of Operation
Hydraulic Operation and Tests
Hydraulic System Diagnostics
Hydraulic System Diagnostic Specifications
Hydraulic System Operational Tests and Adjustments
Backshaft Speed Theory of Operation
Chaff Spreader-Theory of Operation
Cylinder Speed Adjust Theory of Operation
Header Raise/Lower Theory of Operation
Header Tilt Theory of Operation
Overheating Theory of Operation
Overall Hydraulic System Theory of Operation
Reel Speed Theory of Operation
Reel Fore/Aft Theory of Operation
Reel Raise/Lower Theory of Operation
Unloading Auger Swing Theory of Operation
Engine Gearcase Systems Operation and Test
Engine Gearcase Systems Diagnostics
Main Engine Gearcase Hydraulic Specifications
Steering System Theory of Operation
Separator Drive System Theory of Operation
Engine Gearcase Hydraulic Theory of Operation
Engine Gearcase Control Valve Theory of Operation
Unloading Auger Engage System Theory of Operation
Heating/Air Conditioning Operation and Tests
Specifications and Special Tools
Heating/Air Conditioning System Diagnostic Information
Heating/Air Conditioning System-Diagnostics
Heating/Air Conditioning-Theory of Operation