John Deere TEAMMATE™II 2561R 1100 Series and 1150 Series Onboard Panetary Axles Component Technical Manual (ctm44)

Table of Contents:
   Safety
      HANDLE FLUIDS SAFELY - AVOID FIRES
      PREPARE FOR EMERGENCIES
      PARK MACHINE SAFELY
      AVOID HIGH-PRESSURE FLUIDS
      SUPPORT MACHINE PROPERLY
      WEAR PROTECTIVE CLOTHING
      WORK IN CLEAN AREA
      SERVICE MACHINES SAFELY
      AVOID HARMFUL ASBESTOS DUST
      ILLUMINATE WORK AREA SAFELY
      USE PROPER LIFTING EQUIPMENT
      AVOID HEATING NEAR PRESSURIZED FLUID LINES
      REMOVE PAINT BEFORE WELDING OR HEATING
      USE PROPER TOOLS
      DISPOSE OF WASTE PROPERLY
      LIVE WITH SAFETY
   General
      GENERAL OUTBOARD PLANETARY AXLE SPECIFICATION(OEM APPLICATIONS)
      GENERAL OUTBOARD PLANETARY AXLE SPECIFICATION(JOHN DEERE APPLICATIONS)
      AXLE IDENTIFICATION
      OEM APPLICATIONS
      JOHN DEERE APPLICATIONS
      GENERAL REPAIR PROCEDURES
      METRIC BOLT AND CAP SCREW TORQUE VALUES
      UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
      SERVICE AND MAINTENANCE SCHEDULE
      GREASE
      AXLE OIL (OEM APPLICATIONS)
      AXLE OIL (JOHN DEERE APPLICATION - WITHOUT BRAKES)
      DRAIN AND ADD OIL
   Planetary Carrier
      SPECIAL OR ESSENTIAL TOOLS
      PLANETARY CARRIER AND WHEEL HUB (NON-STEERABLE)
      PLANETARY CARRIER, WHEEL HUB, AND KNUCKLE-SPINDLE (STEERABLE)
      REMOVE AND DISASSEMBLPLANETARY CARRIER
      ASSEMBLE AND INSTALPLANETARY CARRIER
   Wheel Hubs, Knuckle-Spindle, and Axles
      SPECIAL OR ESSENTIAL TOOLS
      REMOVE AND INSTALL AXLE HOUSING
      DISASSEMBLE, INSPECT, AND ASSEMBLE AXLE HOUSING (NON-STEERABLE AXLE)
      REMOVE KNUCKLE-SPINDLE ASSEMBL (STEERABLE AXLE)
      DISASSEMBLE, INSPECT, AND ASSEMBLKNUCKLE-SPINDLE ASSEMBL (STEERABLE AXLE)
      INSTALL KNUCKLE-SPINDLE ASSEMBL (STEERABLE AXLE)
      DISASSEMBLE, REPAIR, AND ASSEMBLWHEEL HUB
      ASSEMBLE AND INSTALPLANETARY CARRIER
   Brakes
      EXTERNAL BRAKE INSPECTION
      DISASSEMBLE AND INSPECT BRAKES
      ASSEMBLE BRAKES
      BLEEDING BRAKES
   Input Quill and Differential
      SPECIAL OR ESSENTIAL TOOLS
      INPUT QUILL AND DIFFERENTIAL DRIVE SHAFT
      REMOVE AND DISASSEMBLE INPUT QUILL AND DIFFERENTIAL DRIVE SHAFT
      DETERMINE DIFFERENTIAL DRIVE SHAFT CONE POINT SHIM PACK
      ASSEMBLE AND INSTALL DIFFERENTIAL DRIVE SHAFT
      ADJUST DIFFERENTIAL DRIVE SHAFEND PLAY
      INSTALL INPUT QUILL
      REMOVE DIFFERENTIAL
      DIFFERENTIAL ASSEMBLY - CROSS-SECTIONAL VIEW - (STANDARD)
      DIFFERENTIAL ASSEMBLY - CROSS-SECTIONAL VIEW - (LIMITED SLIP)
      DISASSEMBLE AND INSPECT STANDARAND LIMITED-SLIP DIFFERENTIALS
      ASSEMBLE STANDARD AND LIMITED-SLIP DIFFERENTIALS
      DIFFERENTIAL ASSEMBLY - CROSS-SECTIONAL VIEW - (NO-SPIN)
      DIFFERENTIAL ASSEMBLY - EXPLODED VIEW - (NO SPIN)
      DISASSEMBLE AND INSPECNO-SPIN DIFFERENTIAL
      ASSEMBLE NO-SPIN DIFFERENTIAL
      REMOVE AND INSTALL RING GEAR
      INSTALL DIFFERENTIAL
      ADJUST DIFFERENTIAL ROLLINDRAG TORQUE
      ADJUST DIFFERENTIAL BACKLASH
   Steering
      ADJUST STEERING STOPS
      ADJUST TOE-IN
      REMOVE AND INSTALL TIE ROD AND TIE ROD ENDS
      REMOVE STEERING CYLINDER
      REPLACE STEERING CYLINDER MOUNTING BUSHINGS
      STEERING CYLINDER - CROSS-SECTIONAL VIEW
      REPAIR STEERING CYLINDER
      INSTALL STEERING CYLINDER
   Axle Mounting
      REPLACE PIVOT PIN BUSHING (RAISED PIVOT)
      CENTER MOUNT OSCILLATING SUPPORTS - CROSS-SECTIONAL VIEW
      REPAIR OSCILLATING SUPPORTS
   Dealer Fabricated Tools
      FABRICATED TOOLS
      DFRW4 - AXLE WHEEL HUB TOOL
      DFRW5 - KNUCKLE-SPINDLE SUPPORT BRACKET
      DFRW6 - MFWD INPUT YOKE HOLDING TOOL
      DFRW11 - DIFFERENTIAL SIDE BEVEL GEAR END PLAY TOOL
      DFRW12 - WHEEL HUB AND RING GEAR CLAMP
      DFRW53 - DIFFERENTIAL INPUT YOKE HOLDING TOOL
   Operational Checks
      CHECK RING GEAR AND PINION TOOTH CONTACT PATTERN
   Diagnosis and Testing
      AIR TEST AXLE ASSEMBLY
      LEAKDOWN TEST - BRAKE PISTON PACKINGS
   Theory of Operation
      OUTBOARD PLANETARY AXLES
      DIFFERENTIAL OPERATION
      STANDARD DIFFERENTIAL OPERATION
      LIMITED SLIP DIFFERENTIAL
      NO-SPIN DIFFERENTIAL OPERATION
      SERVICE BRAKES OPERATION