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John Deere 5075M (FT4/S5) and 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (IT4/S3B, FT4/S4) Tractors Diagnostic Manual (TM143619)
Specifications
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Type Of DocumentDiagnostic Manual
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Emission StandardsInterim Tier 4, Final Tier 4, Stage IIIB, Stage IV
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Type of equipmentTractor
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Model5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML
Details
Table of Contents:
Introduction
Foreword
General Information
Safety
General References
How to Use This Manual
Machine and Technical References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
ICC Code Diagnostics
JDL Code Diagnostics
PTF Code Diagnostics
PTR Code Diagnostics
XMC Code Diagnostics
XSC Code Diagnostics
Observable Symptoms and System Diagnostics
General References
Engine Diagnostics
Fuel, Air, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Transmission Diagnostics
Drive Systems Diagnostics
Brakes Diagnostics
Steering Diagnostics
Hydraulic Diagnostics - Open Center System
Cab/Operator Station Diagnostics
Engine
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Fuel, Air, and Cooling
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Electrical - General and Theory of Operation
General References
Starting, Charging, and Neutral Start Circuit Theory of Operation
Lighting System Theory of Operation
Heating, Ventilation, and Air Conditioning Theory of Operation
Front Wiper Theory of Operation
Rear Wiper Theory of Operation
Electrical Schematics
General References
Starting, Charging, and Grounds
Neutral Start
Accessory Power
Horn
Lights
Warning Lights
Junction Block
Rear Implement Connector
Front Implement Connector
Auxiliary Headlights
Back-Up Alarm and Beacon Lights
R4 Joystick
Power Outlets
Heating
Air Conditioning
Air and Hydraulic Brakes
Front Wiper and Washer
Rear Wiper and Washer
Dome Light, Door Switch, and Radio
Air Seat
Instrument Cluster
SE25.1 - Rear PTO Switches and Wheel Speed
SE25.2 - R2 Joystick
SE25.3 - Front PTO
ELX Power and Relay
MFWD
Fuel Heater 4.5L (IT4/Stage IIIB)
Transmission Control Unit
ECU 4.5L (FT4/Stage IV)
ECU 4.5L (IT4/Stage IIIB)
ECU 2.9L (FT4/Stage IIIB and V)
CAN Terminators
JDLink
Electrohydraulic Hitch
Electrical Components and Connectors
General References
Assemblies, Modules, and Control Units
Sensors
Work Lights and Various Devices
Fuses and Protection Devices
Batteries and Charging
Warning Lights, Alarms, and Signaling Devices
Relays
Motors
Resistors
Switches
Diodes
Harnesses
Connectors
Grounds
Interconnects
Solenoids and Electrically Actuated Mechanical Devices
Electrical Test and Adjustments
General References
Tests and Adjustments
Electronic Control Units
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Chassis Control (CCU)
Engine Control (ECU) 4.5L IT4
Engine Control (ECU) 2.9L FT4
Engine Control (ECU) 4.5L FT4
Engine Interface Control (EIC)
Hitch Control (HCC)
Hitch Valve Control (HV1)
Instrument Cluster Control (ICC)
JDLink (JDL)
Front PTO Control (PTF)
Power Train Reverser Control (PTR)
AutoTrac Main Control (XMC)
AutoTrac Supervisor Control (XSC)
Transmissions
General References
Calibrations, Preliminary and Operational Checks
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed Theory of Operation
Range Theory of Operation
Creeper Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Drive Systems
General References
Calibrations, Preliminary and Operational Checks
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Front PTO Theory of Operation
Rear PTO Theory of Operation
High Crop Axle Theory of Operation
MFWD Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Brakes
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Steering
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Hydraulics - Open Center System
General References
Calibrations, Preliminary and Operational Checks
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Electrohydraulic Hitch Theory of Operation
Mechanical Hitch Theory of Operation
Front Hitch Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Dual Rear SCV Theory of Operation
Triple Rear SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Cab/Operator Station
General References
Calibrations, Preliminary and Operational Checks
Heating, Ventilation, and Air Conditioning Theory of Operation
Seat Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Special Tools
General References
Dealer Fabricated Tools
Section 240A
Section 240B
Section 240C
Section 240D
Introduction
Foreword
General Information
Safety
General References
How to Use This Manual
Machine and Technical References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
ICC Code Diagnostics
JDL Code Diagnostics
PTF Code Diagnostics
PTR Code Diagnostics
XMC Code Diagnostics
XSC Code Diagnostics
Observable Symptoms and System Diagnostics
General References
Engine Diagnostics
Fuel, Air, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Transmission Diagnostics
Drive Systems Diagnostics
Brakes Diagnostics
Steering Diagnostics
Hydraulic Diagnostics - Open Center System
Cab/Operator Station Diagnostics
Engine
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Fuel, Air, and Cooling
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Electrical - General and Theory of Operation
General References
Starting, Charging, and Neutral Start Circuit Theory of Operation
Lighting System Theory of Operation
Heating, Ventilation, and Air Conditioning Theory of Operation
Front Wiper Theory of Operation
Rear Wiper Theory of Operation
Electrical Schematics
General References
Starting, Charging, and Grounds
Neutral Start
Accessory Power
Horn
Lights
Warning Lights
Junction Block
Rear Implement Connector
Front Implement Connector
Auxiliary Headlights
Back-Up Alarm and Beacon Lights
R4 Joystick
Power Outlets
Heating
Air Conditioning
Air and Hydraulic Brakes
Front Wiper and Washer
Rear Wiper and Washer
Dome Light, Door Switch, and Radio
Air Seat
Instrument Cluster
SE25.1 - Rear PTO Switches and Wheel Speed
SE25.2 - R2 Joystick
SE25.3 - Front PTO
ELX Power and Relay
MFWD
Fuel Heater 4.5L (IT4/Stage IIIB)
Transmission Control Unit
ECU 4.5L (FT4/Stage IV)
ECU 4.5L (IT4/Stage IIIB)
ECU 2.9L (FT4/Stage IIIB and V)
CAN Terminators
JDLink
Electrohydraulic Hitch
Electrical Components and Connectors
General References
Assemblies, Modules, and Control Units
Sensors
Work Lights and Various Devices
Fuses and Protection Devices
Batteries and Charging
Warning Lights, Alarms, and Signaling Devices
Relays
Motors
Resistors
Switches
Diodes
Harnesses
Connectors
Grounds
Interconnects
Solenoids and Electrically Actuated Mechanical Devices
Electrical Test and Adjustments
General References
Tests and Adjustments
Electronic Control Units
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Chassis Control (CCU)
Engine Control (ECU) 4.5L IT4
Engine Control (ECU) 2.9L FT4
Engine Control (ECU) 4.5L FT4
Engine Interface Control (EIC)
Hitch Control (HCC)
Hitch Valve Control (HV1)
Instrument Cluster Control (ICC)
JDLink (JDL)
Front PTO Control (PTF)
Power Train Reverser Control (PTR)
AutoTrac Main Control (XMC)
AutoTrac Supervisor Control (XSC)
Transmissions
General References
Calibrations, Preliminary and Operational Checks
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed Theory of Operation
Range Theory of Operation
Creeper Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Drive Systems
General References
Calibrations, Preliminary and Operational Checks
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Front PTO Theory of Operation
Rear PTO Theory of Operation
High Crop Axle Theory of Operation
MFWD Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Brakes
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Steering
General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Hydraulics - Open Center System
General References
Calibrations, Preliminary and Operational Checks
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Electrohydraulic Hitch Theory of Operation
Mechanical Hitch Theory of Operation
Front Hitch Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Dual Rear SCV Theory of Operation
Triple Rear SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Cab/Operator Station
General References
Calibrations, Preliminary and Operational Checks
Heating, Ventilation, and Air Conditioning Theory of Operation
Seat Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Special Tools
General References
Dealer Fabricated Tools
Section 240A
Section 240B
Section 240C
Section 240D