ZF-Multitrac MT–S 3085 Front Axles Component Technical Manual (CTM366)

Table of Contents:
   Preface
   General
      Examples of Contact Pattern for the Gleason Gear-Tooth System
      Lubrication and Maintenance Instructions
      Wear Measurement – Multi-Disc Brake
      Inscription on Model Identification Plate and Specifications for Spare Parts Orders
      Conversion Table for Dimensional Units
      Denomination of Standard Dimensions
      Torque Limits for Screws
   SPECIAL TOOLS
      List of Tools (required Special Tools)
      Illustrated Tables
   DISASSEMBLY
      Disassembly of Output and Brake
      Reassembly of Output and Brake
      Disassembly of Bearing Supports, Axle Insert (Type: DK) and Oil Pipes
      Disassembly of Bearing Supports
      Disassembly of Input-sided Bearing Support
      Disassembly of Rearside Bearing Support
      Separate Outputs from the Axle Casing
      Separate Output (LH) from the Axle Casing
      Separate Output (RH) from the Axle Casing
      Disassembly of 100% - Differential Lock
      Disassembly of Axle Insert
      Disassembly of Limited-Slip Differential (D-1600)
      Disassembly of Locking Differential (DHK-2400/DVK)
      Disassembly of Drive Pinion
      Disassembly of Oil Pipes
   REASSEMBLY
      Reassembly of Oil Pipes, Axle Insert (Type: DK) and Bearing Supports
      Reassembly of Oil Pipes
      Reassembly of Axle Insert
      Determine Shim Thickness for a Perfect Tooth Contact Pattern
      Install the Drive Pinion
      Reassembly of Limited-Slip Differential (D-1600)
      Reassembly of Locking Differential (DHK-2400/DVK)
      Adjust the Backlash, Bearing Rolling Moment and Bracket Width
      Reassembly of 100% - Differential Lock
      Mount Outputs to the Axle Casing
      Mount the Output (RH)
      Mount the Output (LH)
      Reassembly of Bearing Supports
      Reassembly of Rearside Bearing Support
      Reassembly of Input-sided Bearing Support