Powertech 6101 (Series 500) Diesel Engines (SN: -499999) Component Technical Manual (CTM20)

Table of Contents:
      Safety
      General Information
         UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
         METRIC BOLT AND CAP SCREW TORQUE VALUES
         ENGINE MODEL DESIGNATION
         ENGINE NAMEPLATE INFORMATION
         6101 ENGINE APPLICATION CHART
         BASIC 6101 ENGINE SPECIFICATIONS
      Fuels, Lubricants, and Coolant
         DIESEL FUEL
         LUBRICITY OF DIESEL FUELS
         ENGINE BREAK-IN OIL
         DIESEL ENGINE OIL
         OILSCAN AND COOLSCAN
         ALTERNATIVE AND SYNTHETIC LUBRICANTS
         GREASE
         ENGINE COOLANT REQUIREMENTS
         ENGINE COOLANT REQUIREMENTS - CONTINUED
         RECOMMENDED ENGINE COOLANT
         ENGINE COOLANT SPECIFICATIONS
         ENGINE COOLANT SPECIFICATIONS - CONTINUED
         REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCAS) BETWEEN COOLANT CHANGES
         OPERATING IN TROPICAL CONDITIONS
         FLUSH AND SERVICE COOLING SYSTEM
         DISPOSING OF COOLANT
      Engine Mounting
         ENGINE REPAIR STAND
         SAFETY PRECAUTIONS
         INSTALL 500 SERIES ENGINE ADAPTERS ON REPAIR STAND
         ENGINE LIFTING PROCEDURE
         CLEAN ENGINE
         MOUNT ENGINE ON REPAIR STAND
         DISCONNECT TURBOCHARGER OIL INLET LINE
      Engine Rebuild Guide
         6101 ENGINE DISASSEMBLY SEQUENCE
         SEALANT APPLICATION GUIDELINES
         SEALANT APPLICATION GUIDELINES - CONTINUED
         6101 ENGINE ASSEMBLY SEQUENCE
         6101 ENGINE ASSEMBLY SEQUENCE - CONTINUED
      Cylinder Head and Valves
         SPECIAL OR ESSENTIAL TOOLS
         SERVICE EQUIPMENT AND TOOLS
         OTHER MATERIAL
         CYLINDER HEAD AND VALVES SPECIFICATIONS
         CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
         DISCONNECT TURBOCHARGER OIL INLET LINE
         CHECK AND ADJUST VALVE CLEARANCE
         MEASURE VALVE LIFT
         REMOVE CYLINDER HEAD AND VALVES
         CHECK VALVE HEIGHT IN RELATION TO CYLINDER HEAD
         DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
         ASSEMBLE ROCKER ARM SHAFT ASSEMBLY
         MAKE PRELIMINARY VALVE CHECKS
         REMOVE VALVE ASSEMBLY
         INSPECT VALVE SPRINGS
         INSPECT SPRING CAPS, WEAR CAPS AND VALVE ROTATORS
         CLEAN VALVES
         MEASURE VALVES
         INSPECT AND CLEAN CYLINDER HEAD
         CHECK CYLINDER HEAD COMBUSTION FACE FLATNESS
         MEASURE CYLINDER HEAD THICKNESS
         CLEAN VALVE GUIDES
         MEASURE VALVE GUIDES
         KNURL VALVE GUIDES
         REPLACE VALVE GUIDES
         CLEAN AND INSPECT VALVE SEATS
         MEASURE VALVE SEATS
         GRIND VALVE SEATS
         REPLACE VALVE SEAT INSERTS
         RECHECK VALVE HEIGHT IN RELATION TO CYLINDER HEAD
         INSTALL OVERSIZE VALVE SEAT INSERTS
         CLEAN AND INSPECT CYLINDER HEAD NOZZLE BORE
         CLEAN AND INSPECT NOZZLE SEATING SURFACE
         CLEAN AND INSPECT PUSH RODS
         CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
         INSPECT VENTILATOR ASSEMBLY
         INSPECT AND CLEAN EXHAUST MANIFOLD
         CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
         MEASURE CYLINDER LINER HEIGHT
         INSTALL VALVE ASSEMBLY
         INSTALL CYLINDER HEAD
         TIGHTEN CYLINDER HEAD CAP SCREWS
         TORQUE-TURN METHOD FOR PROPER CYLINDER HEAD TORQUE
         INSTALL ROCKER ARM ASSEMBLY
         COMPLETE FINAL ASSEMBLY ON INJECTION PUMP SIDE
         COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE
         PERFORM ENGINE BREAK-IN
      Cylinder Block, Liners, Pistons and Rods
         SPECIAL OR ESSENTIAL TOOLS
         OTHER MATERIAL
         CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS
         CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - CONTINUED
         PRELIMINARY LINER, PISTON, AND ROD CHECKS
         DISCONNECT TURBOCHARGER OIL INLET LINE
         REMOVE PISTONS AND CONNECTING RODS
         MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
         REMOVE CYLINDER LINERS
         REMOVE PISTON RINGS
         CLEAN PISTONS
         VISUALLY INSPECT PISTONS
         CLEAN CYLINDER LINERS
         VISUALLY INSPECT CYLINDER LINERS
         CHECK PISTON RING GROOVE WEAR
         INSTALL PISTON PIN IN PISTON
         MEASURE PISTON OD
         DETERMINE PISTON-TO-LINER CLEARANCE
         MEASURE OIL CONTROL RING GROOVE
         MEASURE CYLINDER LINERS
         DEGLAZE CYLINDER LINERS
         INSPECT AND MEASURE CONNECTING ROD BEARINGS
         INSPECT CONNECTING ROD AND CAP
         INSPECT PISTON PINS AND BUSHINGS
         REMOVE PISTON PIN BUSHING
         CLEAN AND INSPECT PISTON PIN BUSHING BORE IN CONNECTING ROD
         INSTALL PISTON PIN BUSHING IN ROD
         COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
         REMOVE AND CLEAN PISTON COOLING ORIFICES
         INSPECT AND CLEAN CYLINDER BLOCK
         CLEAN CYLINDER LINER O-RING BORES IN BLOCK
         MEASURE CYLINDER BLOCK
         INSTALL PISTON COOLING ORIFICES AND GALLEY PLUGS
         RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
         MEASURE LINER FLANGE THICKNESS
         INSTALL LINER SHIMS - IF REQUIRED
         INSTALL CYLINDER LINER O-RINGS AND PACKINGS
         INSTALL CYLINDER LINERS
         INSTALL PISTONS AND CONNECTING RODS
         TORQUE-TURN CONNECTING ROD CAP SCREWS
         CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
         COMPLETE FINAL ASSEMBLY
      Crankshaft, Main Bearings and Flywheel
         SPECIAL OR ESSENTIAL TOOLS
         OTHER MATERIAL
         CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS
         CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - CONTINUED
         CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
         DISCONNECT TURBOCHARGER OIL INLET LINE
         REPLACE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED)
         REMOVE FAN DRIVE ASSEMBLY (IF EQUIPPED)
         INSPECT VIBRATION DAMPER
         REMOVE DAMPER/PULLEY ASSEMBLY
         REMOVE CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED)
         REMOVE CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED)
         INSTALL CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
         INSTALL CRANKSHAFT FRONT OIL SEAL
         REMOVE TIMING GEAR COVER
         CHECK CRANKSHAFT END PLAY
         CHECK FLYWHEEL HOUSING FACE RUNOUT
         CHECK FLYWHEEL FACE FLATNESS
         REMOVE FLYWHEEL AND FLYWHEEL HOUSING
         INSPECT AND REPAIR FLYWHEEL
         REPLACE FLYWHEEL RING GEAR
         REMOVE REAR OIL SEAL HOUSING
         REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING REMOVED)
         REMOVE CRANKSHAFT MAIN BEARINGS
         CHECK MAIN BEARING CLEARANCE
         REMOVE CRANKSHAFT
         INSPECT CRANKSHAFT
         MEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS
         MEASURE ASSEMBLED I.D. OF MAIN BEARING CAPS (WITHOUT BEARINGS)
         CRANKSHAFT GRINDING GUIDELINES
         CRANKSHAFT GRINDING GUIDELINES - CONTINUED
         CRANKSHAFT GRINDING SPECIFICATIONS
         THRUST BEARING NEW PART SPECIFICATIONS
         REPLACE CRANKSHAFT GEAR
         REPLACE (CRANKSHAFT) OIL PUMP DRIVE GEAR
         INSPECT THRUST BEARINGS
         REMOVE AND CLEAN PISTON COOLING ORIFICES
         INSTALL MAIN BEARING INSERTS IN BLOCK
         INSTALL CRANKSHAFT
         INSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE
         INSTALL CRANKSHAFT REAR OIL SEAL HOUSING
         CHECK OIL SEAL HOUSING RUNOUT
         CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
         INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
         INSTALL CRANKSHAFT FRONT WEAR SLEEVE
         INSTALL TIMING GEAR COVER
         INSTALL CRANKSHAFT FRONT OIL SEAL IN TIMING GEAR COVER (WITH TIMING GEAR COVER REMOVED)
         INSTALL DAMPER PULLEY ASSEMBLY
         INSTALL FAN DRIVE ASSEMBLY
         INSTALL FLYWHEEL HOUSING AND FLYWHEEL
         COMPLETE FINAL ASSEMBLY
      Camshaft and Timing Gear Train
         SPECIAL OR ESSENTIAL TOOLS
         CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
         DISCONNECT TURBOCHARGER OIL INLET LINE
         MEASURE VALVE LIFT
         REMOVE FAN DRIVE ASSEMBLY (IF EQUIPPED)
         REMOVE DAMPER/PULLEY ASSEMBLY
         REMOVE TIMING GEAR COVER
         REMOVE FRONT WEAR SLEEVE (WITH TIMING GEAR COVER REMOVED)
         REMOVE FRONT OIL SEAL (WITH TIMING GEAR COVER REMOVED)
         CHECK CAMSHAFT END PLAY
         MEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH
         REMOVE CAMSHAFT
         REMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE
         MEASURE THRUST PLATE AND SPACER
         INSPECT CAMSHAFT
         MEASURE CAMSHAFT JOURNAL O.D. AND BUSHING I.D.
         MEASURE CAMSHAFT LOBE LIFT
         REMOVE, INSPECT, AND MEASURE CAMSHAFT FOLLOWERS
         ASSEMBLE CAMSHAFT
         SERVICE CAMSHAFT BUSHINGS USING JDE6 CAMSHAFT BUSHING REPLACEMENT SET
         SERVICE CAMSHAFT BUSHINGS USING JDG405 CAMSHAFT BUSHING SERVICE SET
         INSTALL CAMSHAFT
         INSTALL TIMING GEAR COVER
         INSTALL CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
         INSTALL CRANKSHAFT FRONT OIL SEAL
         COMPLETE FINAL ASSEMBLY
      Lubrication System
         OTHER MATERIAL
         LUBRICATION SYSTEM SPECIFICATIONS
         LUBRICATION SYSTEM SPECIFICATIONS - CONTINUED
         DIAGNOSING LUBRICATION SYSTEM MALFUNCTIONS
         DISCONNECT TURBOCHARGER OIL INLET LINE
         DRAIN ENGINE OIL, COOLANT, AND REMOVE OIL PAN
         ENGINE OIL BYPASS VALVE HOUSING, OIL COOLER AND OIL FILTRATION SYSTEM
         REMOVE OIL BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY
         REMOVE AND INSPECT OIL COOLER BYPASS AND OIL FILTER BYPASS VALVES
         ASSEMBLE BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY
         INSTALL OIL BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY
         REMOVE, DISASSEMBLE, INSPECT, AND INSTALL OIL PRESSURE REGULATING VALVE AND HOUSING
         CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
         ENGINE OIL PUMP ASSEMBLY
         REMOVE ENGINE OIL PUMP
         INSPECT AND CLEAN OIL PUMP
         CHECK DRIVE SHAFT END PLAY
         CHECK DRIVE SHAFT SIDE MOVEMENT
         CHECK PUMPING GEAR BACKLASH
         INSPECT OIL PUMP DRIVE GEAR
         ADJUST OIL PUMP SET SCREW
         INSTALL ENGINE OIL PUMP
         INSTALL OIL PAN
      Cooling System
         SPECIAL OR ESSENTIAL TOOLS
         OTHER MATERIAL
         COOLING SYSTEM SPECIFICATIONS
         SERVICE EQUIPMENT AND TOOLS
         DIAGNOSING COOLING SYSTEM MALFUNCTIONS
         GENERAL COOLING SYSTEM INFORMATION
         REMOVE AND INSTALL HEAVY DUTY FAN DRIVE ASSEMBLY
         REMOVE FAN DRIVE BEARINGS
         INSTALL FAN DRIVE BEARINGS
         REMOVE WATER PUMP - 6101AT001 ENGINES
         REMOVE WATER PUMP - 6101HRW01, 02 ENGINES
         WATER PUMP ASSEMBLY
         DISASSEMBLE WATER PUMP
         MEASURE BEARING BORE IN WATER PUMP HOUSING
         ASSEMBLE WATER PUMP
         INSTALL WATER PUMP - 6101AT001 ENGINES
         INSTALL WATER PUMP - 6101HRW01, 02 ENGINES
         REMOVE WATER MANIFOLD
         INSPECT AND CLEAN WATER MANIFOLD
         INSTALL WATER MANIFOLD
         REMOVE THERMOSTATS
         INSTALL THERMOSTATS
         REMOVE COOLANT FILTER CONDITIONER
         INSPECT COOLANT FILTER CONDITIONER COMPONENTS
         INSTALL COOLANT FILTER CONDITIONER
         COMPLETE FINAL ASSEMBLY
         CHECK AND ADJUST V-BELT TENSION
         REMOVE COOLANT HEATER - IF EQUIPPED
         INSTALL COOLANT HEATER - IF EQUIPPED
      Air Intake and Exhaust System
         SPECIAL OR ESSENTIAL TOOLS
         AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
         OTHER MATERIAL
         EXTENDING TURBOCHARGER LIFE
         REMOVE TURBOCHARGER (GARRETT/AIRESEARCH T45 AND SCHWITZER S3A)
         DIAGNOSING TURBOCHARGER MALFUNCTIONS
         TURBOCHARGER SEVEN-STEP INSPECTION
         PERFORM RADIAL BEARING CLEARANCE TEST (GARRET/AIRESEARCH T45)
         PERFORM AXIAL END PLAY BEARING TEST (GARRETT/AIRESEARCH T45)
         PERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER S3A)
         PERFORM AXIAL END PLAY BEARING TEST (SCHWITZER S3A)
         DISASSEMBLE AND INSPECT TURBOCHARGER (GARRETT/AIRESEARCH T45)
         REPLACE CENTER HOUSING AND ROTATING ASSEMBLY (GARRETT/AIRESEARCH T45)
         DISASSEMBLE AND INSPECT TURBOCHARGER (SCHWITZER S3A)
         REPLACE CENTER HOUSING AND ROTATING ASSEMBLY (SCHWITZER S3A)
         PRELUBE TURBOCHARGER
         INSTALL TURBOCHARGER
         REMOVE AFTERCOOLER ASSEMBLY AND INTAKE MANIFOLD (6101A ENGINES)
         INSPECT AND REPAIR AFTERCOOLER (6101A ENGINES)
         INSPECT AND REPAIR INTAKE MANIFOLD (6101A ENGINES)
         INSTALL INTAKE MANIFOLD AND AFTERCOOLER ASSEMBLY (6101A ENGINES)
         INSTALL AFTERCOOLER COVER (6101A ENGINES)
         REMOVE, INSPECT, INSTALL INTAKE MANIFOLD (6101H ENGINES)
         REMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD ASSEMBLY
      Fuel System
         SPECIAL OR ESSENTIAL TOOLS
         OTHER MATERIAL
         FUEL SYSTEM SPECIFICATIONS
         RELIEVE SYSTEM PRESSURE
         REPLACE RECTANGULAR FINAL FUEL FILTER
         REPLACE FUEL CHECK VALVE ASSEMBLY
         REMOVE FUEL SUPPLY PUMP
         TEST FUEL SUPPLY PUMP FOR LEAKS
         DISASSEMBLE FUEL SUPPLY PUMP
         INSPECT AND REPAIR FUEL SUPPLY PUMP
         ASSEMBLE FUEL SUPPLY PUMP
         INSTALL FUEL SUPPLY PUMP
         GENERAL INFORMATION FOR ANEROID (IF EQUIPPED)
         REPAIR ANEROID - MECHANICAL GOVERNORS ONLY
         REMOVE HYDRAULIC ANEROID ACTIVATOR - MECHANICAL GOVERNORS ONLY
         DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR
         ASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR
         SERVICE INJECTION PUMP OVERFLOW VALVE
         REMOVE FUEL INJECTION PUMP
         REPAIR FUEL INJECTION PUMP
         INSTALL FUEL INJECTION PUMP
         REMOVE FUEL INJECTION NOZZLES
         DIAGNOSE INJECTION NOZZLE MALFUNCTION
         DIAGNOSE INJECTION NOZZLE MALFUNCTION - CONTINUED
         TEST FUEL INJECTION NOZZLES
         PERFORM OPENING PRESSURE TEST
         FUEL INJECTION NOZZLE SPECIFICATIONS
         PERFORM LEAKAGE TEST
         TEST NOZZLE CHATTER AND SPRAY PATTERN
         DISASSEMBLE FUEL INJECTION NOZZLE
         CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
         PERFORM NOZZLE SLIDE TEST
         CLEAN SPRAY ORIFICES
         INSPECT NOZZLE HOLDER
         INSPECT GLAND NUT
         ASSEMBLE FUEL INJECTION NOZZLE
         ADJUST FUEL INJECTION NOZZLES
         INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
         INSPECT AND CLEAN NOZZLE SEATING SURFACE
         INSTALL FUEL INJECTION NOZZLES
         INSTALL FUEL LEAK-OFF AND FUEL DELIVERY LINE ASSEMBLIES
      Engine Tune-Up and Break-In
         EFFECTS OF ALTITUDE AND TEMPERATURE ON ENGINE PERFORMANCE
         PRELIMINARY ENGINE TESTING
         GENERAL TUNE-UP RECOMMENDATIONS
         DYNAMOMETER TEST
         ENGINE BREAK-IN GUIDELINES
         ENGINE BREAK-IN INSTRUCTIONS
         CHECK CRANKCASE VENTILATION SYSTEM
         CHECK AIR INTAKE SYSTEM
         CHECK EXHAUST SYSTEM
         CHECK AND SERVICE COOLING SYSTEM
         CHECK ELECTRICAL SYSTEM
      Engine System Operation and Tests
         SPECIAL OR ESSENTIAL TOOLS
         ENGINE TEST SPECIFICATIONS
         GENERAL DESCRIPTION
         ENGINE SECTIONAL VIEW
         HOW THE LUBRICATION SYSTEM WORKS
         HEAD GASKET JOINT CONSTRUCTION AND OPERATION
         HEAD GASKET JOINT CONSTRUCTION AND OPERATION - CONTINUED
         DIAGNOSING HEAD GASKET JOINT FAILURES
         HEAD GASKET INSPECTION AND REPAIR SEQUENCE
         DIAGNOSING ENGINE MALFUNCTIONS
         DIAGNOSING ENGINE MALFUNCTIONS - CONTINUED
         TEST ENGINE COMPRESSION PRESSURE
         CHECK ENGINE OIL PRESSURE
         MEASURE ENGINE CRANKCASE PRESSURE (BLOW-BY)
         PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
         INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
      Air Intake System Operation and Tests
         SPECIAL OR ESSENTIAL TOOLS
         AIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS
         DIAGNOSING AIR INTAKE MALFUNCTIONS
         HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
         AIR CLEANER OPERATION
         DIAGNOSING TURBOCHARGER MALFUNCTIONS
         HOW THE TURBOCHARGER WORKS
         HOW THE TURBOCHARGER IS LUBRICATED
         HOW THE AFTERCOOLER WORKS - 6101A ENGINES
         CHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST)
         AIR FILTER RESTRICTION INDICATOR SWITCH TEST
      Fuel System Operation and Tests
         SPECIAL OR ESSENTIAL TOOLS
         FUEL SYSTEM TEST SPECIFICATIONS
         FUEL SYSTEM TEST SPECIFICATIONS - CONTINUED
         FUEL INJECTION PUMP SPECIFICATIONS
         FUEL SYSTEM OPERATION
         DIAGNOSE FUEL SYSTEM MALFUNCTIONS
         DIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED
         DIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED
         DIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED
         SUPPLY PUMP OPERATION
         FUEL SUPPLY PUMP OPERATION - (CONTINUED)
         DIAGNOSING MECHANICAL FUEL SUPPLY PUMP MALFUNCTIONS
         TEST FUEL SUPPLY PUMP FOR LEAKS
         CHECK SUPPLY PUMP OPERATION
         SERVICE SUPPLY PUMP
         RECTANGULAR FINAL FUEL FILTER OPERATION
         BLEED FUEL SYSTEM
         FUEL INJECTION PUMP OPERATION
         DIAGNOSE FUEL INJECTION PUMP MALFUNCTIONS
         CHECK AND ADJUST INJECTION PUMP TIMING
         CHECK ENGINE FAST IDLE SPEED
         CHECK AND ADJUST SLOW IDLE SPEED
         HOW THE ANEROID WORKS - MECHANICAL GOVERNORS ONLY
         DIAGNOSE ANEROID MALFUNCTIONS
         HOW THE HYDRAULIC ANEROID ACTIVATOR WORKS - MECHANICAL GOVERNORS ONLY
         DIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR
         FUEL INJECTION NOZZLES - GENERAL INFORMATION - CONTINUED
         FUEL INJECTION NOZZLE OPERATION
         DIAGNOSE MALFUNCTIONS - FUEL INJECTION NOZZLE
         TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
         FUEL DRAIN BACK TEST PROCEDURE
      Dealer Fabricated Tools
         HOW TO MAKE TOOLS
         CYLINDER LINER HOLDING FIXTURE